Pingxiang Zhongci Environmental Ceramics Material Co.,Ltd.

Zirconia Microsphere Grinding Beads

Zirconia Microsphere Grinding Beads

Its Zirconia content is close to 95% so it also called 95% Zirconia beads or high purity Zirconia beads. The Zirconia beads we sell is manufactured from Zirconia Oxide powder and Yttria Oxide powder with addtives under high pressure pressing. After pressing, the green beads are sintered at high temperature to form a tetragonal Zirconia Polycrystal (Y-TZP) microstructure.
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Description
Technical Parameters

 

6-50mm yttria-stabilized zirconia Ball Grinding Bead

 

Its Zirconia content is close to 95% so it also called 95% Zirconia beads or high purity Zirconia beads. The Zirconia beads we sell is manufactured from Zirconia Oxide powder and Yttria Oxide powder with addtives under high pressure pressing. After pressing, the green beads are sintered at high temperature to form a tetragonal Zirconia Polycrystal (Y-TZP) microstructure.

The Zirconia beads are used for superfine grinding and dispersing of zero pollution, high viscosity, high hardness and so on. It is applied to the equipments like horizontal sand mills, vertical sand mills, basket mills, ball mills, attritors.

 

Applications

 

High quality microsphere grinding beads are produced from the consistent high quality yttria‐stabilized zirconia powder through the latest hydrolysis process. It have super grinding efficiency because of highest crushing strength, lowest wear loss. The qualities and properties reach the international advanced level. It is suitable for grinding material down to Nano size such as electronic ceramics; ceramic ink; MLCC; CMP and Photo Catalysts etc.

 

Item

Unit

Data

Composition

(wt%)

ZrO2 94.8%±0.2%

Y2O3 5.2%±0.2%

Hardness

HV

1150~1400

Mohs

9

Wear rate

Planet ball mill (General condition) (%)

< 0.2

Planet ball mill ( Harsh condition) (%)

< 1

Bulk density

g/cm3

6.00~6.08

Bulk density

g/cm3

3.6~3.8

Crushing load

Kgf (Φ1.5mm)

≥75

Water Absorption

%

0

Roundness

%

98

Color

/

White/ivory

 

Ø 0.05mm, Ø 0.1mm, Ø 0.2mm, Ø 0.3mm (Nano grinding)

Allowable requests for different sizes.

 

Products Dimension (Ball)

 

ø 0.1-0.2mm

ø 0.2-0.4mm

ø 0.4-0.6mm

ø 0.6-0.8mm

ø 0.8-1.0mm

ø 1.0-1.2mm

ø 1.2-1.4mm

ø 1.4-1.6mm

ø 1.6-1.8mm

ø 1.8-2.0mm

ø 3mm

ø 4mm

ø 5mm

ø 6mm

7mm

ø8mm

ø 10mm

ø 15mm

ø 20mm

ø 25mm

ø 30mm

ø 40mm

ø 50mm

 

 

Advantages

 

1. High density ≥ 6.02g/cm3;

2. Very high wear and tear resistance;

3. Highest operating time is achievable;

4. Low contamination of the grinding product, therefore useable for high-grade grinding of pigments, dyes, pharmaceutical and cosmetic products;

5. Useable for all modern types of mills and high energy mills (vertical and horizontal);

6. Excellent crystal structure avoids bead breakage and reduces the abrasion of mill parts;

7. No radioactivity in comparison to ceramic beads made of zirconium silicate and therefore no contamication of the grinding product and no costly disposal of the beads.

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